48V to 12V DC/DC Converter Project Build


DC/DC Dashboard Components


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uxcell Voltage Converter Regulator DC/DC DC 48V to DC 13.8V 30A 414W Power Buck Transformer Waterproof
If I were doing this project again, this is the unit I would use. It puts out 13.8V which is a better match for most 12V devices. This is a great solution for running 12V devices on your 48V system. It can take an input from 38V to 60V. It is rated for a 30A 414W output.

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Kohree DC/DC Converter Regulator Reducer 48V Step Down to DC 12V 20A 240W
This is the converter I used in the video for running 12V devices on my 48V system. It can take an input from 30V to 60V. It is rated for 20A 240W. Us this one if you need exactly 12V.

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12V Cigarette Lighter Socket, Quick Charge 3.0 & PD 3.0 USB Charger Power Outlet
Great simple outlet set for 12V systems. USB ports capable of 40W output.

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Kohree 6 Way 12V Blade Fuse Block 12 Volt Waterproof Fuse Box Holder
Low cost Fuse Block

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Blue Sea Systems 5026 ST Blade Fuse Block 12 Circuit with Ground and Cover
Larger optional fuse block for 12V circuit management.

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LANGIR DC Circuit Breaker 6A 1 Pole
Use this breaker as an on off switch for the dashboard and to protect the extension cord.

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Heat Shrink Wire Connectors Kit
Assortment of adhesive lined shrink tubing in red, blue, and yellow, with butt, fork, hook, ring, and quick disconnects. Great to have on hand for low voltage wiring.

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12 Gauge Electrical Wire 2 Conductor Parallel Silicone Wire 30ft
Fine stranded tinned copper wire with silicone insulation. Great to work with, multiple sizes available.

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10 Pair XT60 Connectors
Great connectors. Good for 60A loads.

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UV Resistant Black Zip Ties

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48V System Components


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Victron 48V MultiPlus-II UL1741 3kVA 120V Inverter 35A Charger
This is the exact same inverter as the standard Multiplus II except it is UL listed. If you need to get an inspection, you will want this version. One difference between the two is it has a larger wiring compartment, which is worth the extra $70 in my opinion.

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Power Queen 48V (51.2V nom) Server Rack Battery
Power Queen is the budget option. This is the lowest $/Watt server rack battery. This is the no frills budget option. Includes circuit breaker BMS and high temp protection. Does not include, low temperature protection, interface screen or communication ports. All batteries have free shipping, plus for 3% off Site wide, use code: Everyday3

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EG4-LifePower4 Lithium Battery | 48V 100AH | Server Rack Battery | UL1973
Best value solution. Quality construction. No screen interface. Built in BMS with temperature sensors.

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SOK 100Ah 48v Server Rack Battery
Quality construction. Built in BMS with temperature sensors and built in pre-charge circuit. Built in screen for easy monitoring and control. Best 48V battery for serviceability. All cells have bolted connections. If you are just getting one battery and don't want to have a separate battery monitor this is the best solution. This battery is UL1973 & UL9540A certified, UL9540 pending.

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MegaFuse Holder + 2 Fuses (32V-60A to 58V-300A)
Great quality fuse for medium size projects, comes with holder and 2 fuses. Be sure to choose the 58V version for 48V server rack projects.

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Custom Made | Red + Black Pure Copper Battery/Inverter Cables
Good pricing on quality cables made-to-order cables and lug sizes.

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1/0 AWG 10 Feet Red + Black Welding Battery Cable kit
This is a great kit to make your own cables if you have a crimping tool.

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Battery Cable Lugs 5/16″ or 3/8" | 6AWG - 4/0
Quality lugs, choose the size and quantity you need. I used 1/0 Battery Cable Lugs 5/16″ for this project.

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Fully Loaded 25kWh SOK 48v Server Rack Battery Kit
Bundle & Save

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Special Tools


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Klein Tools 11063W Wire Cutter/Stripper Tool for 8-20 AWG Solid and 10-22 AWG Stranded Electrical Wire
This tool works great, it's my new favorite wire-stripping tool.

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TITAN 11477 Ratcheting Wire Terminal Crimper Tool for Insulated Terminals, Fixed Jaw Crimper
This ratcheting crimper works great for crimping 22awg - 12awg wire terminals.

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TEMCo Lug Crimper Tool TH0012-8 AWG - 0000 AWG(4/0) DIELESS Indent Electrical Battery Terminal Cable Wire 5 YEAR WARRANTY
This tool is fast, makes a great crimp and doesn't require swapping dies.

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Tools
If you are interested in the tools I use here is a link.

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Disclaimers:

This video is for information purposes only, and does not constitute professional advice. Solar systems can and do involve dangerous electrical connections. If you do not have experience with electrical wiring, please seek professional support.